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Laser wires for tool and mold making

ArticleCharacteristicsFields of application
DIM L-Dimalloy
high-alloyed
Universal, steel grade comprehensive applicable,
cold tough and heat proofed,
very compatible with nitrided steels,
acid-resistant, strong edges.
Thermally impossible to harden, not chrome platable, not etchable, delayed erodible, highly polishable.
Post-curing through blow, pressure and warmth outsourcing on 40 HRC.
Q & T-steel, hot- and cold-working steel
Case hardening steel,
Plastic moulds and chrome steels.
Excellent on closing edges.
DIM L-3K56
EN ISO G46 2 C G4Si1
completely austenitic laser welding wire
DB-licensing
Higher strength steels,
fine grain structural steels to S460N,
structural steel, un- and low-alloy steels
DIM L-6 NIM
Special alloy (NiMoCr)
Quenching and tempering, hardenable, nitritable, polishable, etchable, chrome platable,
CVD-coatable.
NIMAX
IMPAX
HOLDAX
DIM L-8
Hardness of the pure weld material on hardening steels: Approx. 27 - 38 HRC.
Tensile strength after drawing, depending on wire diameter: > 900 - 1200 N / mm².
Hardenable to approx. 60 HRC
Operating temperature: 600-650°C
Increased tensile strength and purity
1.1730/C 45 / IMPAX, HOLDAX, 13 CrMo 4 to 42 CrMo 4,
20CrMo12 / AISI / SAE / ASTM : 4140 / 1.2311/12, 1.2162, 1.2738, 1.2764/67, 1.7218, 1.7225, 1.7227,
1.7335/37/50/54/57/59/73/76/81, 1.7380 (steel and cast), 1.8075, TOOLOX 33 or P20.
DIM L-9
Special alloy
Same colour as 1.2311/12
Tensile strength Rm after drawing ca. 1250 – 1600 N/mm² (depending on dm).
Quenching and tempering, hardenable, nitritable, polishable, etchable, chrome platable.
13CrMo4 - 42CrMo4
1.2311 / 1.2312
1.2738
1.1730 / C 45
1.6565 / 1.7218/19/25/27 1.7335/80
1.8519 / 1.8550
TOOLOX 33
IMPAX
P20 / P 20+S / P20+Ni / 4140 / 4340 / EN24 / 5140 / 8620
GP240GH (1.0619)
SCM420/430/435/440 … SCr440
NAK55 / NAK80
DIM L-10
1.5424
Must be applied, if it will be etched/grained.
Well applicable on nitrided materials.
Quenching and tempering, hardenable, nitritable, polishable, etchable, chrome platable.
1.2311/12
1.2162
1.5415
Container construction P235GH / P265GH / P295GH.
Q & T steels before hardening.
5140 / 8620
DIM L-11
3-GZ-40-T
Elastic, tough,
high-quality,
steel grade comprehensive applicable,
quenching and tempering, hardenable, nitritable, polishable, chrome platable, conditionally etchable.

32-42 HRC
1.2714
1.2738
1.2343, 1.2344
QRO 90 Supreme
SKT4
NAK55 / NAK80
DIM L-13
3-GZ-45-T
Elastic, tough,
high-quality,
steel grade comprehensive applicable,
quenching and tempering, hardenable, nitritable, polishable, chrome platable, conditionally etchable.

42-46 HRC
1.2343, 1.2344
Toolox 44
Alu casting dies
ES Primus SL
Dominal HTR / TQ1
1.7225
SKD6/7/61/ NAK80 / NAK55
H13 / H11 / H10 / S7 / H21 / H19
DIM L-13 blanksee DIM L-13, but non-copper-plated (blank)see DIM L-13
DIM L-18
1.2567
Heat proofed, temper resistant, same colour.
Quenching and tempering, hardenable, nitritable, polishable, chrome platable, conditionally etchable.

42-46 HRC (pure welding material),
oil-hardened 50-52 HRC,
tempered 48 HRC
Hot-working steels
1.2343, 1.2344, 1.2367, 1.2606
1.2764, 1.2767
High-gloss polishings
DIM L-20
3-GZ-55-ST
Not suscectible to cracking with multilayered welding,
hot wear resistance,
high-quality,
steel grade comprehensive applicable.
Quenching and tempering, hardenable, nitritable, polishable, chrome platable, conditionally etchable.

53-58 HRC
1.2767 - 1.2343, 1.2344 - 1.2764
W100 – 321, W 360, W 403
1.2085 / 1.2365/67 / 1.2606
ELMAX
HOTVAR
GRANE
SVERKER
RIGOR
VANADIS
UNIMAX
Alu die-castings
SKT6
A2 / D2 / H11 / D3 / O1 / L6 / D6 / H10 / H12 / S7 / H21 / M2
4340 / EN24 / 6F7
DIM L-20 blanksee DIM L-20, but non-copper plated (blank)see DIM L-20
DIM L-21 CoCr
Super alloy CoCr
similar to „Stellit 21“
resistant to high temperatures
abrasion- and tear-resistant
high and changing temperature resistant
high toughness- and strength
high elasticity
high chemical corrosion resistance
good sliding properties
non-magnetic
highly polished

Tensile strength Rm N/mm²: > 1400
yield strength N/mm²: bis 1115
Elongation: > 28 %
thermal conductivity W/mK: 12,6
analysis: Co > 60 %
up to 45 HRC (solidified)
Hot runner nozzles,
wear parts at extreme demand,
Armor with extreme wear in mold making
application on:
gas turbine, engines, acid fittings,
chemical filter, spring joints.
castings out CoCr / CoNiCr / CrNiWCo
DIM L-210 CoCr
Super alloy / high-performance material
CoCrNiMo
high resistance to wear
high toughness
high tensile strenght
high ductility
high elasticity
high material fatigue resistance
high chem. corrosion resistance
reverse bending resistance
abrasion resistant
good sliding properties
non-magnetic
highly polished
cold hardening

Tensile strength Rm N/mm²: up to 1110
yield strength N/mm²: up to 734
Elongation: 43 %
thermal conductivity W/mK: 12,5
Hardness of pure laser welding wire: approx. 36 HRC
up to 45 HRC (solidified)
In molds and mechanical engineering:
Hot runner nozzles (high stability times),
partially against extreme wear,
gg. chem./electrochem. corrosion.
Large range of applications including:
press- / acid- and steam valve,
valve seats,
shut-off and throttling valves,
chemical filter, seals,
oil industry, aerospace,
engine components, flexure,
torsion spring, investment casting parts CoCr,
forge alloy CoCr, alloy out CoNiCrMo and
CrNiWCo – L605, Gas pressure measuring device
and much more.
DIM L-22
NiCoMoTi
Temperature shock resistant, very tough und wear-resistant,
metal slidable on metal,
Quenching and temperging, hardenable, nitritable, polishable.

Artificially aged > 58 HRC
Hot-working steels
Cold-working steels
Alu casting-dies
Drawing- and embossing-tools, folding-press dies
Machine slipways
Camshafts
1.2709 / 1.2706 / 1.2885
1.6354 / 1.6358
TYRODUR
Böhler W 720 / V 725
MARLOK
All Alloy 29/18 (Kovar-Dievar etc.)
A579 / H19
DIM L-23
Special alloy
Quick heat dissipation,
Carbide deposits

Up to 45 HRC
STM-Steels
e.g.: HTCS 130/150
Alu casting-dies
Hot stamping dies
Hot deburring tools, forging dies
Hot shearing knives, warmpress piercer
DIM L-24
martensitic Cr-Si-W-Steel
Cutting stability, tough, impact resistant,
temper resistant in continious operation up to 700°C

57-59 HRC
Appropriate for upper knives on
Hot deburring tools or hot shearing knives, in combination with DIM L-23 lower knives.
DIM L-30
6-GZ-60-S
Cutting stability, tough, impact resistant,
High resistance to wear in case of glas and carbon fibre reinforced plastic syringes.
Hardenable, polishable, chrome platable.

54-60 HRC
cutting-wearing edge
Cold-heat working tools
1.1730/C45 (hardened)
1.2379 / 1.2363
1.2080 / 1.2162
1.2764
1.2842 / 1.2510
1.7131
K 190 / K 340
ELMAX
SVERKER
SKD1/12/62
SKS3
A2 / D2 / D3 / O1 / D6 / M2
DIM L-31
1.2606 / S Z Fe3
impact resistant, wear- abrasion resistant
strong edges
heat resistant
quenching and tempering, hardenable, nitritable, polishable, not etchable
54-60 HRC
Cold-heat working tools,
plastic- casting-dies,
Hot shearing knives,
1.2767 / 1.2343, 1.2344 / 1.2080 / 1.2379 / 1.2436
SKD1 / SKD2 / K100 / K107
un-alloyed and low-alloyed steels
D6 (D3) / O1 / A2 (304)
H12
DIM L-35
Cr-Steel
Stainless, resistant to corrosion,
bright finishable,
same colour,
sea water resistant,
martensitic welding material.

Up to 48 HRC on Cr-steels,
52-55 HRC on C-steels, 1. layer
Corrosion resistant
Plastic-mould steels
M 310 / 303 Extra
M 314 Extra / N 320 / 420SS
M 333 / M 390
ELMAX
ES Anticor SL
1.2316
C-cutting steels
1.2379
1.2080 / 82 / 83 / 85
1.2436
1.2842
1.4021 / 1.4034 / 1.4057 / 1.4112
Heat resistant armoring (900°C),
on machine components
(G)X35CrMo17
SUS420J2
D6 / S136 (H) / 422 / 422+S
DIM L-36
Cr-Steel (Mo-Ni)
Stainless, resistant to corrosion,
wear-, cavitation- and erosion resistant

43 HRC
47 HRC strain hardened
Plastic-mould steels
M 300 / M 303 / M 310, 1.2082
Steel casting
Seawater-power plants
Sealing surfaces on armatures
Depositories
Rotors, compressors
CORRAX, 1.4313, 1.4008
SUS420
422 / 422+S
DIM L-37
Special material
CrTiMn-Steel
Stainless, resistant to corrosion,
same colour compared to 13-18% Cr-steels
Crack free on reparations/corrections
High-gloss polished Cr-Plastic forms
13-18% chrome steels
1.2083 (~Böhler M310), 1.2316 (M330/303)
M314/M315 and similar
Cr-steel- and Cr-cast steel
Crack free fusion/joint welding on Cr-steels
DIM L-38
High speed cutting steel
Especially wear resistant,
crack free on single layer.

60-64 HRC
Injection moulding tool,
all alloys,
1.2379
1.2080
K 340-390 / M 390 / S 390
ELMAX
SVERKER
SKD11 / SKH51
D2 / M2
DIM L-40/06
2.4806
Ni-Ba alloy
See DIM L-40/31
Not hardenable
not structurable or etchable
Elongation As: >40%
Tensile strength Rm N/mm²: 680
All tool steels
Buffer layers, cracks of all sorts
Sealing of cooling channels,
high-strength connections,
stainless and chemical resistant steels,
chemical apparatus construction.
CrNi – cast steel 1.4859 / 1.4876
DIM L-40/31
2.4831 / Inconel 625
chemically stable Ni-Base Alloy
High elongation, tensile strength, yield strength.
Absolutely crack free,
stainless,
resistant to extreme heat,
resistant to low temperatures,
not hardenable,
not structurable or etchable,
martensitic welding material

Elongation As: >35%
Tensile strength Rm N/mm²: 740
Various tool steels
Stainless and chemical resistant
steels, 1.4529 / 1.4539
Sealing of cracks (e.g. water/oil cooling)
Buffer layers
Refrigeration technology
Chemical apparatus construction
2.4856 / 2.4858
Turbine construction
Aviation technology
Medical technology
Marine technology
High-strength joint welding
DIM L-Nickel
NiTi
Pure nickel quality with 3% Ti
resistant to many corrosive media from acid to alkaline
good Temperature characteristics
Nickel molds- and tools,
pure nickel- other nickel alloys in:
chemical- food industry,
energy industry,
apparatus construction
DIM L-41
Fe-Ni alloy
Stainless, elastic, crack free,
different raw materials,
heat resistant,
Elongation: up to 30%
> 200 HB
Grey cast irons (GG)
Spheroidal graphite iron (GGG)
Ductile centrifugal casting
Cast iron with vermiluar graphite (GJV)
Oldtimer parts such as:
gutted manifolds
cracks on steels and high alloyed engine block cracks
Mixed joints steel-copper-nickel among themselves and with cast steel
DIM L-42 GH
Special alloy
Wear resistant, hard.

55-58 HRC
Transform drawing tools out of GGG-cast materials,
on drawing radii
DIM L-50 Standard
(V4A)
1.4571 / 1.4576
stainlessCr-Ni-steels (V4A)
(stainless steels)
joint welding
1.4122
1.4401/04/35/36/ 1.4571/80/83
1.4409 (G-X2 CrNiMo 19-112)
AlSi 361L / 316Ti / 316Cb
DIM L-52 Standard
(V2A)
1.4301 / 1.4316
stainlessCr-Ni-steels( V2A)
(stainless steels)
joint welding.
1.4301/06/11/12/ 1.4541/46/50
AlSi304 / 304L / 302 / 321 / 347
DIM L-53
1.4310
stainlessSpring steels
DIM L-62 STA
Special alloy
Stainless,
resistant to corrosion.
STAVAX
UNIMAX
RAMAX
CORRAX
1.2083
M 340
SUS440C
S136 (H) / 420SS / 420
DIM L-63
Cr-Ni-Mn-Steel
Stainless,
tear strength,
high enlongation,
could tough (-110°C),
scale resistant up to 850°C,
post-curing when in use,
cold-warm-solidifying,
not narb- or etchable,
Elongation As: > 40 %
Tensile strength Rm N/mm²: > 600
Various types of steels,
High-manganese steels
Cast steel
Stainless steels
Mouldings
Machine components
Armatures
S-W-connections,
Buffer layers, applications
Sealing cracks
Filling layers at cr-steels (L-35)
DIM L-65
Special alloy (highly alloyed)
Stainless, crack resistant, elastic,
high mechanical values,
very good seamless weldebility,
alloy comprehensive compatible,
scale resistant up to 1150°C,
cold-warm-solidifying,
not narb- or etchable.
Elongation > 30%
Tensile strength Rm N/mm²: > 750
Cold-warm steels
Die castings
Steel castings
Cr-Ni / Ni-steels
Mouldings
Machine components
Armatures
Steels, which are difficult to weld
S-W-connections
Quick repairs
Depositories
Multi-layered applications
DIM L-Alloy 36
Invar
low coefficient of thermal expansion (1-8)
high length stability between
minus temperatures and +500°C
high strength below minus 150°C
glass-to-metal transitions
Composite forming tools and molds
Electronic equipment
Aerospace
DIM L-Alloy Klow, partly negative coefficient of thermal expansionGlass to metal seal
Ceramic to metal seal
technical ceramics (e.g. aluminum oxide)
Sealing of vacuum chambers
DIM L-70 Si 5
3.2245 / AlSi5
Standard alloy
Very good running,
Elongation15%,
Tensile strength Rm N/mm²: 160
Al-Si-alloys
Metal sheets
different Al-alloys among themselves
Alu-moulds
Alu-prototype moulds
Alu-castings
DIM L-70 Si 12
3.2585 / AlSi12
Very good running,
elongation 5%,
Tensile strength Rm N/mm²: 200
Alu-moulds
Alu-prototype moulds
Alu-castings - AlSi10Mg
Al-Si casting alloy
AlSi5Mg / AlSi7Mg
AlSi9Cu3
different Al-alloys among themselves
DIM L-70 Mg 3
3.3536 / AlMg3
Good running,
seawater resistant,
Must be applied, if later anodised (here, no silicon alloy application).
Elongation 20%,
Tensile strength Rm N/mm²: 200
If anodised later:
Alu-components
Alu-castings
Metal sheets
Al-Mg-alloys among themselves
EN AW-6060 (AlMgSi0,5)
DIM L-70 Mg 5
3.3556 / AlMg5
Good running,
seawater resistant,
Must be applied, if later anodised (here, no silicon alloy application).
Elongation 25%,
Tensile strength Rm N/mm²: 250
If anodised later:
Alu-components
Alu-castings
Metal sheets
Al-Mg-alloys among themselves
DIM L-80
Multialloy bronze
(yellow coloured)
Very well running,
wear resistant,
sea water resistant,
low friction metal-metal,
good sliding properties,
tough, non-porous, crack resistant,
high mechanical values,
low melt range,
amagnetic,
Hardness: > 220 HB,
Tensile strength Rm N/mm²: 900
Overall:
Ampcoloy, CuBe, Bronze
Moldmax, Hovadur
Cooling inserts
Injection molds
Comprehensive for Cu-sorts
Comprehensive for steel-sorts
Grey spheroidal graphite iron
Cu-St-G-sorts among themselves
Machine components
Gear manufacturing
Bearing seats, slipways
Chemical apparatus construction
Pump components, valves, slider
Food industry
Shipbuilding industry
Applications
Connections
DIM L-81
Multi-alloy-bronze
Seawater resistant,
Elongation: > 30%
1. layer on tool steel
If DIM L-80 used to weld, but in combination with tool steel micro cracks occur.

For buffer and pad layers, if welding with DIM L-80 is higher than 5 mm.

2.0920/36/60/70/75 and similar.
DIM L-82
98% copper
High electric conductivity,
tough,
Colour comparable to dark Cu-sorts.
Copper-Ampcoloy sorts
Erosion electrodes
Cooling inserts
DIM L-83
2.1461 / CuSi 3
very well running,
colour comparable to brass.

Hardness: 80 HB
Elongation: 40%
Brass
Diverse application for copper alloys
Joint weldings of different Cu-alloys
Application weldings on Cu-cooling inserts
DIM L-85
2.1056 / CuSn 12
sea water resistant
good sliding properties
good processability
CuSn - alloy with more than 8% tin
CuZn - alloy with more than 8% tin
CuSnZnPb -alloy with more than 8% tin
Weld cladding on cast iron and steel
DIM L-Ampco-Trode 940 (original)Beryllium-free alloy,
excellent thermal conductivity,
excellent corrosion resistance.
Filler metal for reparations on moulds of Ampcoloy 940
Injection moulding tools
Blow moulds
Partial application for quick heat dissipation
DIM L-BeCu25
CuBe2
srapid heat dissipation
good sliding properties
very wear-resistant
high hardness
high electr. conductivity
high mech. strength
continuous oscillations proof
corrosion resistant
seawater resistant
very good polishability
up to 1150 N/mm²
Corresponds MOLDMAX
Repairs to cooling inserts made of beryllium
copper or Ampcoloy materials Apparatus
construction.
medical technology

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